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Free Forging

(Total 37 Products)

  • Advanced Free Forging Techniques for Shafts

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    Material:18CrNiMo7-6Process flow chart:Raw Material incoming inspection →Sawing/Cutting →Pre-forging →Ring Rolling →Heat Treatment → Mechanical properties &Metallographic test →Machining →Ultrasonic Test →Packaging → DeliveryApplication:Gearbox...

  • motor shaft free forging

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    Material:42CrMo4  Process flow chart:Raw Material incoming inspection →Sawing/Cutting →Pre-forging →Ring Rolling →Heat Treatment → Mechanical properties &Metallographic test →Machining →Ultrasonic Test →Packaging → Delivery Application:Gearbox...

  • Advanced Secondary Sun Shaft for Solar Systems

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    Material:42CrMo4  Process flow chart:Raw Material incoming inspection →Sawing/Cutting →Pre-forging →Ring Rolling →Heat Treatment → Mechanical properties &Metallographic test →Machining →Ultrasonic Test →Packaging → Delivery Application:Gearbox...

  • Durable Planetary Gear Systems

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    Planetary Gear Manufacturing: Precision and Performance in Forged Components. Planetary gear manufacturing is a critical process in the production of high-performance mechanical systems, particularly in industries that demand reliability,...

  • Durable Planetary Gear Units for Mechanical Systems

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    Free Forging Gear Applications: A Comprehensive Overview</p><p>Free forging is a metalworking process that involves shaping metal using localized compressive forces without the use of a mold. This technique is widely used in the...

  • High-Quality Free Forging Components

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    Free Forging is a specialized manufacturing process that produces high-quality metal components through the application of controlled force to shape raw materials. Among the various types of forging, Free Forging stands out for its versatility and...

  • Advanced Secondary Sun Wheel Mechanism

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    Material:42CrMo4  Process flow chart:Raw Material incoming inspection →Sawing/Cutting →Pre-forging →Ring Rolling →Heat Treatment → Mechanical properties &Metallographic test →Machining →Ultrasonic Test →Packaging → Delivery Application:Gearbox...

  • Precision Planetary Gear for Industrial Applications

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    Custom Free Forging Components are engineered to meet the highest standards of durability, precision, and performance. These components are produced using advanced free forging techniques that ensure superior mechanical properties and structural...

  • Precision Shrink Disc for Free Forging Applications

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    Free Forging Shrink Disc, also known as Shrink Disc Engineering and Forged Metal Shrink Disc, is a high-performance component designed for precision applications in industrial and mechanical systems. This product is manufactured through the free...

  • generator shaft wire ribs

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    Generator shaft wire ribs are essential components in the construction of electrical generators, providing critical structural support and ensuring optimal performance under demanding conditions. These elements are designed to reinforce the rotor...

  • Precision Engineered Primary Sun Wheel Design

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    Material:42CrMo4  Process flow chart:Raw Material incoming inspection →Sawing/Cutting →Pre-forging →Ring Rolling →Heat Treatment → Mechanical properties &Metallographic test →Machining →Ultrasonic Test →Packaging → Delivery Application:Gearbox...

  • third level sun shaft design

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    Model No:third level sun shaft equipment

    Introducing the Innovative Third Level Sun Shaft Design, a groundbreaking solution that redefines how natural light is harnessed in modern architecture. This advanced third level sun shaft technology is engineered to maximize daylight penetration...

  • Modern Primary Sun Shaft Window Design

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    Material:42CrMo4  Process flow chart:Raw Material incoming inspection →Sawing/Cutting →Pre-forging →Ring Rolling →Heat Treatment → Mechanical properties &Metallographic test →Machining →Ultrasonic Test →Packaging → Delivery Application:Gearbox...

  • Advanced Secondary Solar Shaft Technology

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    Solar shaft secondary component is a crucial element in the design and functionality of solar energy systems, particularly those involving concentrated solar power (CSP) technologies. These components are integral to the secondary solar shaft...

  • Shrink disk outer ring

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    Material:42CrMo4  Process flow chart:Raw Material incoming inspection →Sawing/Cutting →Pre-forging →Ring Rolling →Heat Treatment → Mechanical properties &Metallographic test →Machining →Ultrasonic Test →Packaging → Delivery Application:Gearbox...

  • Shrink disk inner ring

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    Material:42CrMo4  Process flow chart:Raw Material incoming inspection →Sawing/Cutting →Pre-forging →Ring Rolling →Heat Treatment → Mechanical properties &Metallographic test →Machining →Ultrasonic Test →Packaging → Delivery Application:Gearbox...

  • Secondary planetary pin shaft

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    Material:42CrMo4  Process flow chart:Raw Material incoming inspection →Sawing/Cutting →Pre-forging →Ring Rolling →Heat Treatment → Mechanical properties &Metallographic test →Machining →Ultrasonic Test →Packaging → Delivery Application:Gearbox...

  • High Performance Secondary Pin Shaft

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    Material:42CrMo4  Process flow chart:Raw Material incoming inspection →Sawing/Cutting →Pre-forging →Ring Rolling →Heat Treatment → Mechanical properties &Metallographic test →Machining →Ultrasonic Test →Packaging → Delivery Application:Gearbox...

  • Reliable Primary Pin Shaft for Industrial Machinery

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      Material:42CrMo4  Process flow chart:Raw Material incoming inspection →Sawing/Cutting →Pre-forging →Ring Rolling →Heat Treatment → Mechanical properties &Metallographic test →Machining →Ultrasonic Test →Packaging → Delivery Application:Gearbox...

  • Sturdy Support Shaft for Heavy Duty Equipment

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    Material:42CrMo4  Process flow chart:Raw Material incoming inspection →Sawing/Cutting →Pre-forging →Ring Rolling →Heat Treatment → Mechanical properties &Metallographic test →Machining →Ultrasonic Test →Packaging → Delivery Application:Gearbox...

  • Precision Bearing Ring for Industrial Applications

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    Free Forging Products: Precision Forged Bearing Components for Industrial Applications. Free forging is a critical manufacturing process used to produce high-quality bearing components that are essential in various industrial applications. Among the...

  • 3000TRB free forging shaft

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    1. The Mighty 3000TRB: Where Free Forging Shapes Power and Reliability. In the demanding world of heavy industry, where immense forces, relentless rotations, and unwavering reliability are non-negotiable, the TRB shaft 3000 forging stands as a...

  • Reliable Secondary Shaft Assembly for Gear Drives

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    Min. Order:1 Others

      Material:42CrMo4  Process flow chart:Raw Material incoming inspection →Sawing/Cutting →Pre-forging →Ring Rolling →Heat Treatment → Mechanical properties &Metallographic test →Machining →Ultrasonic Test →Packaging → Delivery Application:Gearbox...

  • Durable Planetary Gear Designs for Mechanical Use

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    Planetary Gear Forged Components represent a sophisticated approach to manufacturing high-performance mechanical parts, leveraging Free Forging Gear Technology to produce durable and precision-engineered components. These forged engineering...

The Art and Science of Forging: Producing Discs, Planetary Gears, and Tightening Rings
 
Forging is a vital manufacturing process that shapes metal into high-strength components through localized compressive forces. Different forging techniques yield distinct products, each tailored for specific industrial applications. Among the most critical forged parts are forged discs, planetary gears, and tightening rings, which are widely used in aerospace, automotive, and heavy machinery. The choice of forging method—whether open-die, closed-die, or ring rolling—plays a crucial role in determining the mechanical properties and performance of these components.  
 
Forged Discs: Strength and Durability 
Forged discs are essential in applications requiring high load-bearing capacity and resistance to wear. Produced primarily through open-die forging, these discs are shaped by hammering or pressing metal between flat dies, allowing for large diameters and thicknesses. The process refines the grain structure of the metal, enhancing its toughness and fatigue resistance. Forged discs are commonly used in turbines, pressure vessels, and industrial machinery where reliability is paramount. The absence of welding seams in forged discs eliminates weak points, making them superior to cast or machined alternatives.  
 
Planetary Gears: Precision and Performance  
Planetary gears, critical in transmissions and power transfer systems, demand high precision and strength. These gears are often manufactured using **closed-die forging**, where heated metal is pressed into a die cavity to achieve near-net shapes. This method ensures excellent dimensional accuracy and superior grain flow, which enhances the gear’s load distribution and resistance to pitting. Forged planetary gears exhibit higher fatigue life compared to cast or powder metallurgy gears, making them ideal for automotive and aerospace applications. Post-forging processes like machining and heat treatment further refine their tooth profiles and hardness.  
 
 

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